Predictive Maintenance & Guided Troubleshooting
A fault stops the line. Finding the cause takes too long.
Equipment condition, alarm history and troubleshooting context in front of the technician — before the next failure.
Book a 30-min operations reviewDemo · Simulated dataRun-hours, life used, vibration and temperature per component — a warning becomes a work order in one click.
Sound familiar?
No one knows how many hours a motor or gearbox has run.
Every breakdown starts the troubleshooting from zero.
PMs live in a binder or a spreadsheet.
What we build
Operating-life tracking (run-hours, cycles) for motors, pneumatics and hydraulics
Condition trends and threshold alerts
Maintenance home & work orders
PM schedules and compliance
Guided troubleshooting with fault history
Technician mobile screens
See it running
Demo · Simulated dataEquipment status, overdue PMs, open work orders and active faults in one view.
Demo · Simulated dataEvery alarm with the process trend around it, how often it repeats, and technician notes.
Demo · Simulated dataAsk why a machine faulted; get likely causes, next steps, and the manual pages and work orders behind the answer. (Demo: simulated responses.)
Technician mobile
Demo · Simulated dataFrom alert to closed work order on a phone: acknowledge, follow the checklist, log the time.
Demo screens are WCG-built Ignition Perspective applications running on simulated demo systems (a packaging line, lift stations, well pads and a crusher circuit) with simulated data. Client screens remain private.
What you get, what we need from you, what you own
What you get
Working screens and apps, operator training, documentation, a measured before/after.
What we need from you
Network access to the equipment, PLC programs or access to them, one internal champion, and regular operator feedback while we build.
What you own
All Ignition project files, source code, databases, tag structure and documentation — no license held hostage.
FAQ
Start with the constraint
Which machine costs you the most when it stops?
Name the machine that hurts most when it stops.
No sales presentation required. A short conversation is usually enough to determine whether there’s a real opportunity.