SCADA & Ignition Development

You can’t see the whole operation.

One live view of every machine, alarm and count — built on Ignition, connected to the equipment you already have.

Book a 30-min operations review

Demo · Simulated dataThe whole line on one TV screen: a Capper fault blocks the Filler and starves everything downstream, and everyone can see it.

Related result · +15% line throughput — iron pole manufacturer (client-reported)Read the case study

Sound familiar?

  • Counts live on whiteboards or spreadsheets.

  • Each machine has its own screen and nobody sees the whole line.

  • You find out about yesterday’s problem at today’s meeting.

What we build

Live line & station status

Alarming with history

Historian & trends

Automated shift reports

Mobile & TV screens

Connections to Rockwell (Allen-Bradley), Siemens, OPC UA, MQTT

Customer-owned

Plant floor

  • PLCs: Rockwell (Allen-Bradley), Siemens
  • Drives
  • Sensors
  • Existing HMIs
OPC UA · MQTT / Sparkplug B

Ignition gateway

  • Tags
  • Historian
  • Alarming
  • Reporting
  • Scripting

SQL database

Your team uses

  • Operator & supervisor screens (desktop, TV, mobile)
  • Maintenance & inventory apps
  • Automated reports by email
  • Private AI assistant (on your infrastructure)
A typical WCG system. Everything inside the dashed line belongs to you.

See it running

Demo · Simulated dataActual vs. expected cycle time at every station, with fault and delay timers and the current constraint.

Demo · Simulated dataEvery alarm with the process trend around it, how often it repeats, and technician notes.

Demo · Simulated dataThe end-of-shift report builds and sends itself on schedule — no one types it up.

Demo screens are WCG-built Ignition Perspective applications running on simulated demo systems (a packaging line, lift stations, well pads and a crusher circuit) with simulated data. Client screens remain private.

What you get, what we need from you, what you own

What you get

Working screens and apps, operator training, documentation, a measured before/after.

What we need from you

Network access to the equipment, PLC programs or access to them, one internal champion, and regular operator feedback while we build.

What you own

All Ignition project files, source code, databases, tag structure and documentation — no license held hostage.

FAQ

Start with the constraint

What would you want on the screen first?

Tell us what’s costing the operation; we’ll tell you in one call whether there’s a return worth chasing.

No sales presentation required. A short conversation is usually enough to determine whether there’s a real opportunity.

Book a 30-min operations review