Production Analytics

You know output is down. You don’t know why.

Turn production history into answers: where the minutes went, which station is the constraint, and what changed.

Book a 30-min operations review

Demo · Simulated dataWhere the lost minutes went, by cause and station, and which station is holding the line back.

Related result · +15% line throughput (client-reported) after live counts and automated reporting replaced the whiteboardRead the case study

Sound familiar?

  • Downtime is 'other' on every report.

  • Shifts argue about whose numbers are right.

  • The historian is full of data nobody looks at.

What we build

Expected vs. actual by hour and shift

Downtime Pareto by cause and station

Constraint view

OEE (availability, performance, quality)

Shift and day comparisons

Scheduled reports

See it running

Demo · Simulated dataHourly target vs. actual by shift, with variance flags and cause notes — the whiteboard, live.

Demo · Simulated dataThe end-of-shift report builds and sends itself on schedule — no one types it up.

Demo screens are WCG-built Ignition Perspective applications running on simulated demo systems (a packaging line, lift stations, well pads and a crusher circuit) with simulated data. Client screens remain private.

What you get, what we need from you, what you own

What you get

Working screens and apps, operator training, documentation, a measured before/after.

What we need from you

Network access to the equipment, PLC programs or access to them, one internal champion, and regular operator feedback while we build.

What you own

All Ignition project files, source code, databases, tag structure and documentation — no license held hostage.

FAQ

Start with the constraint

Which number would you want to trust first?

Tell us what’s costing the operation; we’ll tell you in one call whether there’s a return worth chasing.

No sales presentation required. A short conversation is usually enough to determine whether there’s a real opportunity.

Book a 30-min operations review